A

Accu-Heat™ Platens

Electrically heated platens designed to provide accurate and uniform temperature distribution across the platen surface.

Advanced Molding Compounds

Engineered molding materials formulated to provide enhanced mechanical, thermal, electrical, or chemical properties.

Air Entrapment

The trapping of air within a molding material or mold cavity during processing.

Ambient Temperature

The temperature of the atmosphere or medium surrounding the object under consideration.

ANSI B11.19-2010

An American National Standards Institute (ANSI) safety standard that establishes requirements for safeguarding machinery and reducing operator risk.

ASTM Chase Frame Kit

A kit containing chase frames and related components used to produce standardized test specimens for material testing in accordance with ASTM procedures.

ASTM D3182

An ASTM standard that defines procedures for preparing rubber test sheets for evaluating material properties.

ASTM D4703

An ASTM standard that specifies procedures for preparing polyethylene test specimens by compression molding.


B

Balanced Runner System

Runner design to ensure common heat history and fill time for all mold cavities.

Bar Specimen

A molded test sample produced in a bar shape for evaluating material properties.

Batch

Normally referred to as one drop from a rubber internal mixer; batch-tobatch variations in properties may cause problems in molded part quality unless operating parameters are adjusted to compensate.

Bonding

The process of joining two or more materials together through heat, pressure, adhesives, or a combination of these methods.

Break-Away Force

The force required to initially separate and open a mold after the molding process is complete.

Bulk Density

The density of loose material (powder, cubes, etc.) expressed as a ratio of weight to volume.

Bulk Molding Compound (BMC)

Raw molding material consisting of unsaturated polyesters with reinforcement systems, including glass fibers or minerals.

Bump or Breathe Cycle

A molding operation in which clamp pressure is temporarily released and reapplied to vent trapped gases from the material or mold cavity.


C

C-Frame Press

A hydraulic press with an open-front frame shaped like the letter "C," providing easy access to the work area for molding, trimming, laminating, and other processing operations.

Carbon Black

A reinforcing material added to rubber to improve strength, wear resistance, and color.

Carrier Console

An accessory that allows molds to be placed on extension rails and rolled into a press for faster and easier mold changes.

Cartridge Heater

A cylindrical electric heating element inserted into a platen or mold to provide controlled heating.

Cavity Filling

The flow and distribution of molding material throughout a mold cavity until the desired part shape is formed.

Ceramic Proppant

A manufactured ceramic material used as a proppant to hold fractures open in oil and gas wells during hydraulic fracturing operations.

Chase Frame

A mold frame used during compression molding to contain material and produce uniform test specimens.

Check Valve

A valve that allows flow in one direction while preventing flow in the opposite direction.

Clamp Cylinder

A hydraulic cylinder that generates the force required to open and close the press clamp.

Clamp Force

The force generated by a press to hold a mold closed during processing.

Clamp Position Control

The ability to monitor and control the position of the press clamp throughout the operating cycle.

Clamp Pressure Control

The regulation of pressure applied by the clamping system during press operation.

Clamp Stroke

The total distance traveled by the clamp cylinder or moving platen during opening and closing.

Closed-Loop Force Control

A control method that continuously monitors and adjusts applied force to maintain a specified force level during operation.

Closing Speed

The speed at which the press clamp moves toward the closed position, typically measured in inches per minute (IPM).

Cold Pot

In transfer molding, a chamber that maintains material at a lower temperature to prevent curing before it is transferred into the mold cavity.

Composite Molding

The process of forming composite materials into a desired shape using heat, pressure, or both.

Compound Shelf Life

The amount of time a compounded material can be stored before processing without significantly affecting its performance or processability.

Compression Molding

A type of molding process whereby material is placed directly into the mold, and the material is heated and formed through the clamp force applied.

Compression Press

A press that applies heat and pressure to form materials within a mold cavity during the compression molding process.

Compression Rate

The rate at which force or pressure is applied to a material during compression.

Compression Set

The residual deformation after removal of the force which compressed the sample.

Constant Rate Loading

A testing method in which force or pressure is applied at a controlled, consistent rate throughout the test.

Contact Gauge

A control feature that shuts the hydraulic system off at pressure set point and restarts it if the pressure bleeds off.

Cooling Cycle

The portion of a molding process during which a material or mold is cooled to achieve the desired physical properties.

Cooling Rate

The speed at which temperature is reduced during a cooling cycle, typically measured in degrees per unit of time.

Core Lifter

A hydraulic or mechanical device designed to separate the middle plate in a three-plate mold. May also be used to assist in part ejection.

Crosslinking

The chemical reaction that occurs in rubber over time at temperature that results in a permanent change in material characteristics. Also known as curing.

Crush Die

A test fixture used to apply compressive force to a material sample during crush resistance testing.

Cure

The act of vulcanization.

Cure System

The type of curative in the rubber compound being molded, ranging from the conventional sulfur cure to the faster, exothermic peroxide systems; the goal is the same: to effect cross-linking of the thermoset polymers.

Curing

The process of moving from the raw, unvulcanized stage to one in which the polymer has become cross-linked to achieve the desired physical properties.

Cycle Repeatability

The ability of a press or process to consistently repeat operating conditions and produce uniform results from cycle to cycle.


D

Data Acquisition System

A system that collects, records, and stores process data from sensors, instruments, and equipment for monitoring and analysis.

Daylight Opening

The maximum distance between the press platens when the press is fully open.

Decompression Rate

The rate at which pressure or force is reduced during the release portion of a molding cycle.

Degassing

The removal of trapped gases or air from a material or mold cavity during processing.

Double-Acting Cylinder

A cylinder that use hydraulic or pneumatic pressure to produce motion in both extension and retraction directions.

Durometer

A measurement of the hardness of rubber and plastic, or the instrument used to measure the hardness of vulcanized rubber and plastic.


E

Elastomer

A polymer material that can be repeatedly stretched and returned to its original shape with minimal permanent deformation.

Electronic Force Control

A control system that electronically regulates and maintains force during a molding or pressing operation.

Encapsulation

The process of surrounding or enclosing a component within a molding material for protection, insulation, or environmental resistance.

EPDM

Ethylene Propylene Diene Monomer; a synthetic rubber known for its resistance to weathering, heat, ozone, and chemicals.


F

Field Retrofit

The modification or upgrade of existing equipment after installation to add new features, functionality, or capabilities.

Flash

The material which flows beyond the part boundaries at the parting lines of the mold, or into openings, housing inserts, ejector pins, etc.

Flash Extension

The distance flash extends beyond the part.

Flow Control Valve

A valve used to regulate the flow rate of hydraulic fluid within a system.

Formulation

Kinds and proportion of ingredients for a mix, together with the method of incorporation. Also called recipe.

Four-Post Press

A press design that uses four support columns to maintain platen alignment and distribute force evenly during operation.

Frac Sand

A high-purity silica sand used as a proppant to keep fractures open and allow the flow of oil or natural gas from a well.


G

Glass Transition Temperature

The temperature at which a material transitions from a hard, glass-like state to a softer, more flexible state.


H

Heat History

The accumulated amount of heat a material has been exposed to during processing operations.

Heat History

The accumulated amount of heat a material has been exposed to during processing operations.

Heat Transfer

The conduction of heat from a platen or mold into a material to initiate curing or forming.

Heated Platen

A platen equipped with heating elements to transfer heat to a mold or material during processing.

Heating/Cooling Platens

Platens designed to provide both heating and cooling functions during a molding cycle.

HMI

Human-Machine Interface; a graphical interface that allows operators to monitor and control machine functions.

Hydraulic Part Ejector

A hydraulically powered device used to remove a molded part from a mold cavity after processing.

Hydraulic Press

A press that uses hydraulic cylinders and fluid pressure to generate and control force for forming, molding, laminating, or testing applications.

Hydraulic System

A system that uses pressurized fluid to generate, transmit, and control force and motion within a press.


I

Insert Molding

A molding process in which material is molded around or bonded to a preplaced insert to create a finished component.

Interlocked Guarding

A safety system that prevents machine operation when a guard, gate, or protective barrier is open or not properly secured.

ISO 13503-2:2006

An International Organization for Standardization (ISO) standard that defines testing procedures for determining the crush resistance of proppants used in hydraulic fracturing operations.


J

Jack Ram

A secondary ram used to increase closing speed and assist in developing the force required to open certain molds.


L

Laboratory Press

A press designed for research, development, material testing, specimen preparation, and small-scale production applications.

Laminating

The process of bonding two or more layers of material together using heat, pressure, adhesives, or a combination of these methods.

Large Ram Design

A press design that utilizes a large main ram to distribute force evenly across the molding area.

Lean Manufacturing

A manufacturing methodology focused on reducing waste and improving efficiency while maximizing value to the customer.

Linear Ball Bushings

Linear bearings that use recirculating ball elements to provide smooth, lowfriction linear motion.

Load Cell

A sensor that measures force or load and converts it into an electrical signal for monitoring or control.

Load-Sensing Pump

A hydraulic pump that adjusts its output based on system demand to improve efficiency and reduce energy consumption.

Low Friction Seals

Sealing components designed to minimize resistance and wear while maintaining fluid or air containment.

LPMC (Low Pressure Molding Compound)

A composite molding material designed to be processed at reduced molding pressures.


M

Masterbatch

A concentrated mixture of additives, pigments, or other ingredients that is blended with a base material during processing.

Material Property Testing

The evaluation of a material's physical, mechanical, thermal, or chemical characteristics through standardized testing methods.

Melt Temperature

The temperature at which a material becomes sufficiently molten or softened for processing.

Mold

A tool containing one or more cavities used to shape material into a finished part.

Mold Changeover

The process of removing one mold from a machine and installing another to begin production of a different part.

Mold Line

The location where the mold sections meet, creating the potential for material flow and flash formation.

Mold Mounting

The method of securing a mold to a press platen for production or testing operations.

Mold Protection

A system or function designed to help prevent damage to molds during machine operation.

Mold Release

A lubricant or coating applied to a mold surface to aid in the removal of molded parts.

Mold Release

A lubricant or coating applied to a mold surface to aid in the removal of molded parts.

Mold Safety Circuit

A control circuit that monitors operating conditions and helps prevent mold damage or unsafe machine operation.

Molding Pressure

The pressure applied during a molding process to shape, compact, or consolidate material within a mold cavity.

Monomer

A small molecule capable of chemically combining with other molecules to form a polymer.

Multiple Daylights

A press configuration that provides more than one molding space between platens, allowing multiple molds or levels of production within the same press.

Mylar Sheet

A thin polyester film commonly used as a release layer or separator during specimen preparation and molding processes.


N

Natural Rubber

A rubber material derived from the latex of rubber trees.

NFPA Pneumatic Cylinder

A pneumatic cylinder manufactured to dimensional and performance standards established by the National Fluid Power Association (NFPA).


O

Oil-Heated Platens

Platens heated by circulating temperature-controlled oil through internal channels.


P

Parallelism

The condition in which two surfaces remain equidistant from each other across the entire area.

Part Ejector System

A mechanical, hydraulic, or pneumatic system designed to remove a finished part from a mold after processing.

PID Temperature Controller

A control device that continuously adjusts heating or cooling output to maintain a desired temperature setpoint.

Platen

The press component to which mold halves are mounted and through which heat and force are applied during processing.

Platen Cooling System

A system that circulates air, water, or other cooling media to reduce platen temperature.

PLC

Programmable Logic Controller; an industrial computer used to automate and control machine operations.

Pneumatic Force Control

The regulation of force generated by compressed air within a pneumatic system.

Pneumatic Press

A press that uses compressed air to generate force for forming, assembling, testing, or light-duty molding operations.

Polymer

A material composed of long chains of repeating molecular units called monomers.

Polymerization

A chemical reaction in which small molecules called monomers join together to form larger polymer chains.

Post Cure

A secondary curing cycle performed after initial molding to achieve the final physical properties of a material or part.

Power Operated Safety Gate

A mechanically or electrically actuated gate that restricts access to hazardous areas during machine operation.

Press Outlet Manifold

A distribution component that collects and directs fluid, water, or steam from a press system to connected piping or equipment.

Press Parallelism

The ability of a press platens system to remain parallel during operation and under load.

Press Tonnage

The maximum clamping force a press can generate, typically expressed in tons.

Pressing Speed

The speed at which the press applies force during the pressing portion of the cycle, typically measured in inches per minute (IPM).

Pressing Speed Control

The ability to adjust and control the speed at which force is applied during the pressing portion of the cycle.

Pressure Profiling

The ability to program and control pressure levels at different stages of a process cycle.

Process Control

The monitoring and regulation of process variables to achieve consistent and repeatable results.

Process Parameters

The measurable variables that define and control a manufacturing process, such as pressure, temperature, time, and speed.

Programmable Ramping Controller

A controller that automatically adjusts temperature according to a programmed heating or cooling profile.

Projected Area

The total area of a molded part and its flash upon which cavity pressure acts against the press clamping force.

Proportional Control

A control method in which the output is proportional to the difference between the desired setpoint and the actual process value.

Proportional Hydraulic System

A hydraulic system that uses proportional controls to continuously adjust pressure, flow, or position based on process requirements.

Proppant Crush Testing

A test used to determine the crush resistance of proppant materials under applied pressure.

Proximity Switch

A sensor that detects the presence or position of an object without requiring physical contact.

PSIG

Pounds per Square Inch Gauge; a unit of pressure measured relative to atmospheric pressure.


Q

Quick Die Change (QDC)

A method of reducing mold or die changeover time through the use of tools, procedures, and equipment designed for faster setup and changeovers.


R

Real-Time Process Monitoring

The continuous observation and display of process conditions as they occur during operation.

Recipe Storage

A feature that allows process settings and operating parameters to be saved and recalled for future use.

Remote Communications

The ability to exchange data, monitor equipment, or access controls from a remote location.

Resin Coated Sand

A proppant consisting of silica sand coated with a resin layer to improve strength, durability, and resistance to crushing under high pressure.

Rheometer

A laboratory instrument used to measure and evaluate the flow and curing characteristics of materials.

Rubber Molding

The process of shaping rubber materials into finished parts using heat, pressure, and a mold.

Runner

A channel that carries material from the sprue to the mold cavities.


S

Safety Interlock

A safety device or control that prevents machine operation until specified safety conditions are met.

SBR

Styrene Butadiene Rubber; a widely used synthetic rubber known for its abrasion resistance and durability.

Scorch

The premature curing or vulcanization of a rubber compound caused by excessive heat or processing conditions.

Sheet Molding Compound (SMC)

A reinforced composite molding material produced in sheet form and typically used in compression molding applications.

Shelf Aging

The natural deterioration of a material while it is stored under normal environmental conditions.

Shelf Life

The length of time a material can be stored before its properties or performance begin to degrade.

Shore Hardness

A standardized measurement of a material's resistance to indentation.

Single-Acting Ram

A ram that uses hydraulic or pneumatic pressure to move in one direction, with return motion provided by gravity, springs, or another external force.

Sitema Safety Catcher

A mechanical safety device designed to secure and support moving loads in the event of a loss of hydraulic pressure or system failure.

Slab Side Press

A press design that utilizes solid side structures rather than support columns to provide high rigidity and minimize frame deflection under load.

Solenoid Valve

An electrically operated valve that controls the flow of liquids or gases within a system.

Specific Gravity

The ratio of a material's density to the density of water.

Speed Profiling

The ability to program and control different operating speeds throughout various stages of a process cycle.

Sprue

The primary channel through which material enters a mold before flowing into runners or cavities.

Sprue Bushing

The interface component between the molding machine nozzle and the mold sprue.

Sprue Mark

A surface mark left on a molded part after the sprue has been removed.

Steam Condensation

The process of converting steam from a vapor into liquid water through cooling.

Steam Condenser

A device used to cool steam and convert it into liquid water for collection, disposal, or reuse.

Steam Vent

An opening or connection that allows steam to safely exit a system or vessel.

Steam-Heated Platens

Platens heated by circulating steam through internal channels to provide process heat.

Surface Finish

The degree of smoothness, texture, or polish achieved on a mold or molded part surface.

Synthetic Rubber

A man-made elastomer produced from chemical feedstocks rather than natural latex.


T

T-Slots

T-shaped grooves machined into a platen or work surface to facilitate mold mounting and positioning.

Tear Strength

The maximum force required to tear a material under specified testing conditions.

Tear Trim

An overflow groove built into a mold to control flash and facilitate its removal from a molded part.

Tensile Strength

The maximum stress a material can withstand while being stretched before breaking.

Test Plaque

A flat molded specimen used for evaluating material properties and performing standardized laboratory tests.

Tilting Upper Platen

An upper platen that can be tilted to improve access to the mold area for loading, unloading, or maintenance.

Tool

A mold and its associated components used to produce a molded part.

TPE (Thermoplastic Elastomer)

An elastomeric material that softens when heated and returns to its original properties upon cooling.

Transfer Cylinder

A hydraulic cylinder used to force material from a transfer chamber into a mold cavity during transfer molding.

Transfer Force

The force applied to move molding material from the transfer chamber into the mold cavity during the transfer molding process.

Transfer Molding

A molding process in which material is heated and forced from a transfer pot or chamber into a closed mold cavity under pressure.

Transfer Molding Press

A press designed to force heated material from a transfer chamber into a closed mold cavity under pressure to form a finished part.

Transfer Pressing Speed

The rate at which molding material is transferred into the mold cavity during the transfer molding process.


V

Vacuum Compression Molding

A compression molding process performed within a vacuum environment to remove trapped air and gases from the material and mold cavity during molding.

Vacuum Press

A press equipped with a vacuum chamber or vacuum system to remove trapped air and gases during molding or laminating operations.

Vacuum Shroud

A sealed enclosure surrounding the molding area that creates a vacuum environment during processing to help eliminate trapped air and improve part quality.

Venting

The process of removing trapped air or gases from a mold cavity during molding.

Viscosity

A measure of a material's resistance to flow under applied force.

Vulcanization

An irreversible chemical process that alters the molecular structure of rubber to improve its strength, elasticity, and durability.


W

Witness Line

A visible mark on a molded part indicating the location where mold sections meet.


error: Content is protected !!